Stamping

Area Related
Publications/ Papers
Reports
FEM Simulations
Short Courses
ILZRO Galvanized Sheet

Reports in Stamping& Sheet Hydroforming

Note:

1. The reports are available only to companies that fund research at ERC/NSM.

2. Publications / Papers are available to all interested individuals.

 

  • Bending Flanging & Hemming

  • Blank Holder Force Control

  • Stamping Design

  • Deep Drawing

  • Equipment / Tooling / Instrumentation

  • FEM Analysis / Simulation

  • Friction / Lubrication

  • High Speed Stamping & Blanking

  • Miscellaneous

  • Material Properties/ Formability

  • Roll Forming

  • Sheet Hydroforming

  • Viscous Pressure Forming

    • Bending Flanging & Hemming
    Number Title Authors Year
    ERC/NSM-05-R-07 FEA of Flanging Process for a Curved Part Geometry T. Muckatira-karumb, A. Yadav, H. Palaniswamy, T. Altan 2005
    ERC/NSM-04-R-45 Analytical Model for Bend Allowance and Springback in Air Bending. N. Nargundkar, H. Kim, T. Ott, T. Altan 2004
    99-R-13-S Computer Aided Process Design of Selected Sheet Metal Bending Processes-Bending and Flanging & Hemming Livatyali, Altan 1999
    99-R-16-S Flanging and Hemming of Flat Surface-Straight and Convex Edge Steel Sheets, Progress Report IV Livatyali, Larris, Altan 1999
    99-R-30-S Investigation of Key Characteristics of Flanging and Hemming of Flat Surface-Curved Edge Sheet Metal Larris, Altan 1999
    99-R-32-S Optimization of Flanging to Obtain a Small Outside Radius in Manufacturing a Clucth Hub Wu, Thomas, Altan 1999
    99-R-37-S Analytical and Numerical Investigations of Sheet Metal Bending, Flanging and Hemming Thomas, Livatyali, Wu, Altan 1999
    95-34-S Bending, Flanging, and Hemming of Sheet Metal Muderrisoglu, Murata, Tufekci, Ahmetoglu, Kinzel 1995
    94-07-S Experimental Determination of Strains and Forces in Stretch and Shrink Flanging Operations Tufekci, Wang, Kinzel, Altan 1994
    93-08-S A CAD and Knowledge Based System for Part and Process Design in Sheet Forming Wang, Kinzel, Miller, Altan 1993
    93-29-S Mechanics of Bending and Flanging and User's Manual for Computer Programs BEND and FLANGE Wang, Kinzel, Altan 1993
    92-15-S Plane Strain Sheet Bending – Fundamentals and Applications: Part 1 Wang, Kinzel, Altan 1992
    92-47-S Plain Strain Sheet Bending-Fundamentals and Applications: Part II – Advanced Topics Wang, Kinzel, Altan 1992

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    Blank Holder Force Control
    Number Title Authors Year
    05-R-22 Prediction of Blank Holder Force for Lift Gate, Part I H. Palaniswamy, V. Vavilikolane, T. Altan 2005
    ERC/NSM-04-R-13 Estimation of Drawbead Geometry to Substitute High Blank Holder Forces A.Yadav, T. Altan 2004
    ERC/NSM-04-R-18 Prediction of Spatial Variable Blankholder Force for IFU Hishida Die N/A 2004
    ERC/NSM-04-R-26 Effect of Variable BHF on the Spring Back of U-Channel, Part-Comparison of FE Simulation with Experiments S. Duvari, H. Palaniswamy, T. Altan 2004
    ERC/NSM-05-R-05 Manual for Optimization Routine – Prediction of Blank Holder Force Variable in Space and Constant in Time H. Palaniswamy V. Vavilikolane, T. Altan 2004
    S/ERC-NSM-04-R-40 Prediction of Spatial Variable Blankholder Force for Hishida Die- II N/A 2004
    S-ERC/NSM-04-R-03 Prediction of Blank Holder Force Profiles for Sekely Fuel Tank Shield Part and GM Rail Part H. Palaniswamy, A. Thandapani, T. Altan 2004
    03-R-05 Prediction and Experimental Validation of Blank Holder Force Profiles for Rectangular Pan Draw Kulukuru, Palaniswamy, Jain, Altan 2003
    03-R-14 Prediction and Experimental Validation of Blank Holder Force Profiles for Rectangular Pan Drawing Kulukuru, Palaniswamy, Jirathearanat, Altan 2003
    03-R-28 Prediction and Experimental Validation of Blank Holder Force Profiles for Rectangluar Pan Drawing using DP600 material Jirathearanat, Kulukuru, Palaniswamy, Altan 2003
    03-R-37 Prediction of Blank Holder Force Profiles for IFU Hishida Die Drawing Using AA5182-0 Material Kulukuru, Palaniswamy, Jirathearanat, Altan 2003
    03-R-86-S Prediction of Blank Holder Force Profiles for IFU Hishida Die and Numisheet S-Railpart H. Palaniswamy, A. Thandapani, X. Shi, S. Jirathearanat, T. Altan 2003
    02-R-27 Optimization of Blank Holder Profiles in Deep Drawing of a Conical Cup Yang, Jirathearanat, Altan 2002
    02-R-43 Determination of Variable Blank Holder Force Profiles for Conical Cup Drawing Sheng, Kulukuru, Jirathearanat, Altan 2002
    02-R-45 Determination of Variable Blank Holder Force Profiles for Conical Cup Drawing by Optimization Technique N/A 2002
    02-R-56 Determination of Variable Blank Holder Force Profiles for Conical Cup Drawing Process by Applying Adaptive Simulation Sheng, Altan 2002
    02-R-88 Determination of Variable Blank Holder Force Profiles for Rectangular Pan Drawing Process by Applying Adaptive Simulation and Optimization Techniques Kulukuru, Sheng, Jirathearant, Altan 2002
    97-08-S Effect of Location Variable Blank Holder Force on a Rectangular Pan Thomas, Kinzel, Ahmetoglu, Altan 1997
    97-14-S Blank Holder Pressure (BHP) Control with Flexible Blank Holder Sheet Metal Forming Shulkin, Thomas, Ahmetoglu, Kinzel, Altan 1997
    95-29-S-BHFC Design of a Flexible Blankholder for Deep Drawing of Tailor Welded Blanks Jansen, Shulkin, Ahmetoglu, Kinzel 1995
    95-64-S A Time Dependent Blank Holder Force Control System for Sheet Metal Forming Rowan, Shulkin, Kinzel, Altan 1995
    94-60-S-BHFC State-of-the-Art Review: Uses of Nitrogen Cylinders in Forming Dies Shulkin, Gill, Kinzel, Altan 1994
    93-13-S-BHFC Drawbead Design and Estimation of Drawbead Forces in Sheet Metal Froming Tufekci, Wang, Kinzel, Altan 1993
    93-59-S-BHFC Blankholder Force Control Using Nitrogen Cylinders in Deep Drawing of Round and Rectangular Parts From Welded Blanks Brouwers, Taupin, Shulkin, Ahmetoglu 1993
    92-12-S Improvement of Part Quality in Stamping by Controlling Blank Holder Force and Pressure Ahmetoglu, Kinzel, Altan 1992
    92-50-S-BHFC Deep Drawing of Round Cups Using Variable Blank Holder Force (BHF) Ahmetoglu, Coremans, Kinzel, Altan 1992

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    Stamping Design
    Number Title Authors Year
    99-R-17-S-CAD Manufacturing Design Rules for Stamping and Hydroforming of Light and Medium Truck Frames Kaya, Thomas, Altan 1999
    ABC/99-R-36-S Sheet Metal Forming & Stamping Glossary Kaya, Thomas, Altan 1999
    96-20-S-CAD A Rule Based System for Process Sequence and Tool Design for Multi – Stage Forming of Deep Drawn Round Parts Khamitkar, Esche, Kinzel, Altan 1996
    96-21-S-CAD A Rule Based System for Process Sequence and Tool Design: User’s Manual Khamitkar, Esche, Kinzel, Altan 1996

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    Deep Drawing
    Number Title Authors Year
    06-R-01A Experimental Investigation of Non-Isothermal Deep Drawing of Al & Mg Sheet Serhat Kaya 2006
    06-R-14 Experimental Determination of Drawability for Al5754-0, MgAz31B-0, and SS304 at Elevated Temperatures Giovanni, Serhat 2006
    ERC/NSM-06-R-01 Deep Drawing of Al and Mg Sheets at Elevated Temperature Comparison of Finite Element Analysis and Experimental Results H.J. Schoepp, T. Altan 2006
    ERC/NSM-04-R-41 Design of Rectangular Pan Warm Deep Drawing Tooling S. Glimcher, H. Palaniswamy, T. Altan 2004
    02-R-19 Ultra Light Steel Auto Program(ULSAP) Investigation of Product Design and Manufacturability Kaya, Altan 2002
    01-R-43-SF Sensitivity Analysis of Deep Drawing of Round Cups Kaya, Kulukuru, Altan 2001
    99-R-15-S Product and Process Design Methodology for Deep Drawing and Stamping of Sheet Metals Parts Thomas, Altan 1999
    99-R-17-S-DD Manufacturing Design Rules for Stamping and Hydroforming of Light and Medium Truck Frames Kaya, Thomas, Altan 1999
    98-R-10-S Improving the Drawability of a Dome Cup Using Blank Holder Force Control Riegler, Thomas, Altan 1998
    97-15-S-DD Development for 2-Dimensional Sheet Metal Forming Analysis Esche, Kinzel, Altan 1997
    96-20-S-DD A Rule Based System for Process Sequence and Tool Design for Multi-Stage Forming of Deep Drawn Round Parts Khamitkar, Esche Kinzel, Altan 1996
    96-21-S-DD A Rule Based System for Process Sequence and Tool Design: User’s Manual Khamitkar, Esche Kinzel, Altan 1996
    96-33-S-DD State of the Art Review: Stamping Parameters and Their Effect on sheet Metal Formability Thomas, Alvarado, Ahmetoglu, Akgerman, Altan 1996
    95-05-S Improving Drawability of Aluminum Alloy 2008-T4 Sheet by Optimizing the Blank Geometry and Controlling the Blank Holder Force Broek, Muderrisoglu, Campbell, Lang, Ahmetoglu, Chandorkar, Kinzel, Altan 1995
    95-29-S-DD Design of a Flexible Blankholder for Deep Drawing of Tailor Welded Blanks Jansen, Shulkin, Ahmetoglu, Kinzel, Altan 1995
    95-49-S Evaluation of Variable Blank Holder Force and Friction Model in Deep Drawing Lehnen, Shulkin, Ahmetoglu, Altan 1995
    95-58-S Simulation of Deep Drawing, Redrawing and Ironing Operations for can Manufacturing Schünemann, Ahmetoglu, Altan 1995
    94-37-S Process Simulation in Can Manufacturing by Drawing and Ironing Tufekci, Kinzel, Altan 1994
    93-13-S-DD Drawbead Design and Estimation of Drawbead Forces in Sheet Metal Forming Tufekci, Wang, Kinzel, Altan 1993
    93-44-S Deep Drawing of Rectangular Cups: Analysis and Tool Design D’Sa, Ahmeoglu, Taupin, Kinzel, Altan 1993
    93-59-S-DD Blankholder Force Control Using Nitrogen Cylinders in Deep Drawing of Round and Rectangular Parts From Welded Blanks Brouwers, Taupin, Shulkin, Ahmetoglu 1993
    92-49-S Deep Drawing and Reverse Redrawing of Aluminum Alloy Cups Ahmetoglu, Sweeney, Branelstein, Kinzel 1992
    92-50-S-DD Deep Drawing of Round Cups Using Variable Blank Holder Force (BHF) Ahmetoglu, Kinzel, Altan 1992

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    Equipment / Tooling / Instrumentation
    Number Title Authors Year
    02-R-48 Overview of ERC National Instruments SCXI Data Acquisition System Wenning, Ngaile, Altan 2002
    94-27-S Sensors Used in Press Forming Operations O’Connell, Sweeney, Maul, Altan 1994
    94-60-S-EIC State of the Art Review: Uses of Nitrogen Cylinders in Forming Dies Shulkin, Gill, Kinzel, Altan 1994
    TB-91-2-S ERC Multi-Action Servo Press Tutorial Sweeney, Pale 1991
    TB-91-3-S Data Acquisition and Signal Conditioning of Loadcells on the Minster Press with the Helm Loadgard System Sweeney 1991
    90-34-S Survey of Linkage Drive Mechanisms for Presses (A State of the Art Review) Yossifin, Altan 1990
    90-42-S The Evaluation of Signature Analysis as a Method of Process Monitoring in Press Forming Operations Zeigler 1990

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    FEM Analysis / Simulation
    Number Title Authors Year
    03-R-89-S Development of a Forming Sequence of Motor Casing with the Aid of the Finite Element Method - Progress Report II K. Shah, H. Palaniswamy, X. Shi, T. Altan 2003
    02-R-47 Finite Element Evaluation of an Automotive Riveting Application Wenning, Ngaile, Altan 2002
    00-R-33-SF Stress Analysis and Evaluation of Bullet Crimping Process Cho, Saxena 2000
    00-R-48C-SF Stress Analysis and Evaluation of Crimping Process of an M-910 Round - Phase II - Task 2.2: Evaluation of Alternative die designs Shirgaokar, Cho, Ngaile, Altan 2000
    00-R-48D-SF Stress Analysis and Evaluation of the Crimping Process: A Summary Report Shirgaokar, Cho, Ngaile, Altan 2000
    00-R-59A-SF Improvement of the Thermoforming Headlines - Progress Report - Phase 1 Cho, Altan 2000
    00-R-59B-SF Improvement of the Thermoforming Headlines - Progress Report - Phase 2 Cho, Kim, Altan 2000
    98-R-012-S Validation and Application of FEM Simulation for Stamping Process Oenoki, Thomas, Altan 1998
    98-R-23 PAM-STAMP™ Manual Schmidt, Kohnhauser, Thomas, Altan 1998
    98-R-24 Simulation of Effect of Blank Shape Geometry and Mesh Configuration on Deep Drawing, Using the FEM Code PAM-STAMP™ Schmidt, Kohnhauser, Thomas, Hoffmann, Altan 1998
    97-12-S User’s Manual for Section Form Version 3 - Section Analysis of Sheet Stampings Sattanathan, Esche, Kinzel, Altan 1997
    97-15-S-FEM Development for 2-Dimensional Sheet Metal Forming Analysis Esche, Kinzel, Altan 1997
    96-20-S-FEM A Rule Based System for Process Sequence and Tool Design for Multi-Stage Forming of Deep Drawn Round Parts Khamitkar, Esche Kinzel, Altan 1996
    96-21-S-FEM A Rule Based System for Process Sequence and Tool Design: User’s Manual Khamitkar, Esche Kinzel, Altan 1996
    96-24-S Developments for 2-Dimensional Sheet Metal Forming Analysis Esche, Kinzel, Altan 1996
    96-25-S-FEM Prediction of Material Flow, Fracture, and Burr Size in Blanking – Preliminary Results of Process Simulation Taupin, Breitling,Wu, Altan 1996
    95-48-S Revised User’s Manual for Section Form Version 2 – Section Analysis of Sheet Stampings Esche, Kinzel, Altan 1995
    93-10-S Section Form for Simulation of Sheet Stamping-Verification Tests with Constant and Variable Blankholder Forces Saran, Kinzel, Altan 1993
    90-26-S Section Analysis Approach for Numerical Simulation of Irregular Stampings with 2-side Draw-In Saran, Keum, Wagoner 1990
    90-46-S Sheet Metal Forming Processes State of the Technology and Analysis Ahmetoglu, Kinzel, Altan 1990

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    Friction / Lubrication
    Number Title Authors Year
    03-R-04 Study of the Stamping Lubricant Tester Shi, Yadav, Ngaile, Altan 2003
    02-R-37 A Procedure for the Evaluation of Lubricants at Different Temperatures Using the Ironing Tooling Alverado, N.Jain, Ngaile, Altan 2002
    01-R-74 Design of Tooling to Evaluate Lubrication in Sheet Metal Forming Wekerle, Alvarado, Jain, Ngaile, Altan 2001
    96-33-S-FFT State of the Art Review: Stamping Parameters and Their Effects on Sheet Metal Formability Thomas, Alvarado, Ahmetoglu, Akgerman, Altan 1996
    95-51-S Affordable Sheet Formability Testing System Sadagopan, Wagoner, Siles 1995
    94-43-S Forming of Tailor-Welded Blanks Saunders, Wagoner, Bhatt 1994
    93-41-S Three-dimensional finite element modeling of new laboratory sheet forming tests Saunders, Wagoner 1993
    91-15-S A New Simulative Test to Assess Frictional Effects in Sheet Sretching Wang, Saunders, Wagoner 1991
    91-16-S Review of Frictional Testing in Sheet Forming Wang, Wagoner 1991
    91-27-S Evaluation of Failure Estimation and Prediction Techniques in Sheet Metal Forming Asthana, Ahmetoglu, Kinzel, Altan 1991
    91-38-S Finite-Element Simulation of a Plane-Strain Formability Test Miles, Naraasimhan, Wagoner, Siles 1991

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    High Speed Stamping & Blanking
    Number Title Authors Year
    97-10-S Material Damage and Fracture in Blanking – Results of Experimental and Numerical Investigations Lubeseder, Breitling, Altan 1997
    96-19-S Influence of High Cutting Speeds on the Quality of Blanked Parts Grünbaum, Breitling, Altan 1996
    96-25-S-HSSB Prediction of Material Flow, Fracture, and Burr Size in Blanking – Preliminary Results of Process Simulation Taupin, Breitling, Wu, Altan 1996
    96-30-S Quality and Wear Prediction when Blanking with Oblong Punches Beck, Breitling, Altan 1996
    TB-96-04-S Ultra High-Speed Blanking Forces McIsaac, Breitling 1996
    95-40-S High Speed Blanking Process State of the Technology Breitling, Altan 1995

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    Miscellaneous
    Number Title Authors Year
    99-R-31-S Part, Die and Process Design for Sheet Metal Forming an Eight Part Modular Workshop Thomas, Livatyali, 1999
    99-R-35-S Selected Technical Papers on Sheet Metal Forming Kaya, Thomas, Altan 1999
    98-R-20-S Virtual Processing and Rapid Tooling Techniques in Sheet Metal Forming Jirathearanat, Brevick, Kinzel, Altan 1998

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    Material Properties/ Formability
    Number Title Authors Year
    06-R-04 Determination of Flow Stress and Formability of Magnesium Alloy Sheet Material AZ31B at Room Temperature using Viscous Pressure Bulge Test G. Spampinato, H. Palaniswamy, T. Altan 2006
    06-R-10 Flow Stress Data for Al and Mg Alloys for Warm Sheet Forming Rajesh, Yingyot, Serhat, Giovanni and Altan 2006
    06-R-16 Design Of Modified Limiting Dome Height Test Used To Determine The Flow Stress And Friction Coefficient Of Light Weight Alloys at Elevated Temperature R. Sivakumar, Yingyot, Qi, T.Altan 2006
    06-R-19 Selection Of Test Method (Tensile Test/Bulge Test) To Determine Material Properties Of Sheet Materials For Process Simulation M. Mirtsch, H. Palaniswamy, T. Altan 2006
    05-R-45 Determination of Flow Stress and Anisotropy Coefficients of Sheet Materials from Biaxial Test H. Palaniswamy, P. Bortot, T. Altan 2005
    ERC/NSM-05-R-02 Determination of Flowstress and formability limit for Material A Using the Viscous Pressure Bulge Test S. Chandraskeeharan, A. Yadav, H. Palaniswamy 2005
    ERC/NSM-04-35 Determination of Flow Stress of AZ 31-0 Mg Alloy Sheets at Elevated Temperatures S. Kaya, T. Altan 2004
    00-R-15-S Evaluation of formability and determination of flow stress curve of sheet metals with hydraulic bulge test G.Gutscher, H. Wu, Dr.G. Ngaile, Dr.T. Altan 2000

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    Roll Forming
    Number Title Authors Year
    95-57-S Process Simulation of Roll Forming and Roll Pass Design Duggal, Ahmetoglu, Kinzel, Altan 1995
    95-60-S Simulation of Roll Forming Process with the 3-D FEM Code PAM-STAMP™ Heislitz, Livatyali, Ahmetoglu, Altan 1995
    94-06-S Prediction of Metal Flow and Roll Pass Design in Roll Forming Pai, Ahmetoglu, Kinzel, Altan 1994
    94-12-S Design of an Experimental Roll Forming Mill Livatyali, Ahmetoglu, Kinzel, Altan 1994
    92-53-S Roll Forming Process State of the Technology and Analysis Pai, Livatyali, Tszeng, Omura, Kinzel, Altan 1992

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    Sheet Hydroforming
    Number Title Authors Year
    06-R-15 Development of Decision Making Procedure for Replacing Conventional Deep Drawing Process with Sheet Hydroforming Process with Punch (SHF-P) Hari, Monica Altan 2006
    05-R-21 Estimation of Optimal Blank Holder Force and Pressure Trajectory in Sheet Hydroforming with Punch (SHF-P) Hydromechanical Deep Drawing (HDD) M. Braedel, H. Palaniswamy, T. Altan 2005
    05-R-26 FE Simulation of Rectangular Pan Forming Using Sheet Hydroforming Process with DIE (SHF-D) H. Palaniswamy, T. Altan 2005
    05-R-30 Development of Trunk Lid Outer by Sheet Hydroforming Process with Punch SHF P; K.J. Choi, P. Bortot, H. Palaniswamy, T. Altan 2005
    SHF-ERC/NSM-04-R-06/A Sheet Hydroforming - Investigation of Geometrical and Process Parameters - Simulation and Experiments F. Schnupp, S. Kaya, T. Altan 2004
    SHF-ERC/NSM-04-R-06/B Tool Design Strategies for Hydromechanical Deep Drawing S. Kaya, F. Schnupp, A. Mattes, t. Altan 2004
    SHF-ERC/NSM-04-R-29 Investigation of Process Parameters in Hydromechanical Deep Drawing of Round and Asymmetric Parts C. Contri, S. Kaya, T. Altan 2004

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    Viscous Pressure Forming
    Number Title Authors Year
    ERC/NSM-04-34 Determination of Flow Stress and Formability Limit for DR210 and Trip Steel Using the Viscous Pressure Bulge Test S. Chandrasekharan, H. Palaniswamy, T. Altan 2004
    ERC/NSM-04-R-19 Investigation of the Anisotropy of Sheet Materials Using the Viscous Pressure Bulge Test S. Kaya, Y. Choi, T. Altan 2004
    02-R-39 Experimental & Numerical Analysis of Warm Forming of Mg. & VPF of AKDQ + HSS Wilging, Kaya. Altan 2002
    97-09-S Applications of Computer Simulations in Viscous Pressure Forming (VPF) and Hydroforming of Sheet Metal and Tubular Components Liu, Ahmetoglu, Bobbert, Altan 1997
    96-04-S Simulation of Viscous Pressure Forming (VPF) of Sheet Metals Liu, Ahmetoglu, Altan 1996
    96-32-S Viscous Pressure Forming – Tool Design and Preliminary Experiments N/A 1996
    95-28-S Sheet Metal Forming With Soft Tooling: A Review of Applications Using Elastomer Pad, Fluid Pressure and other Method Vohnout, Ahmetoglu, Altan 1995
    95-43-S Viscous Material Testing & Simulation of Viscous Pressure Forming Westhoff, Ahmetoglu, Altan 1995
    95-61-S Hydro-mechanical Deep Drawing and Tube Hydroforming: A Review of the Current Processes and Technology Brewster, Ahmetoglu, Altan 1995


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