Reports

Area Related

Reports in Machining and Die & Mold Manufacturing

Note:

1. Reports are available only to companies who fund research at ERC/NSM.

2. Publications / Papers are available only to all interested individuals.

 

  • Die/Mold Manufacturing

  • FE Analysis of Machining

  • Hard Machining / High Speed Machining

  • Miscellaneous

  • Material Properties / Formability

  • Die/Mold Manufacturing
    Number Title Authors Year
    98-R-8-D The Application of PCBN Cutting Tools in Die and Mold Manufacturing Fallboehmer, Altan 1998
    95-17-D High Speed Milling of Dies and Molds-State of the Art Report Fallböhmer, Tönshoff, Altan 1995
    90-37-D Development of Rough Milling Strategies for Efficient Production of Die and Molds Klein, Lilly, Kropp, Altan 1990

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    FE Analysis of Machining
    Number Title Authors Year
    07-R-09 Experimental and Finite Element Modeling Studies on Machining of Titanium Alloy (Ti-6Al-4V) - A Literature Review A. Martinez-Lopez, I. Al-Zkeri, T. Altan 2007
    05-R-32 Determination of Flow Stress for Titanium 17 through Slot Milling Tests J. Sartkulvanich, T. Altan (SFTC) 2005
    HPM-ERC/NSM-04-R-04 Finite Element Modeling of Ball Burninshing - Prediction of Service Deformation and Residual Stress E. Yen, T. Altan 2004
    03-R-01 Finite Element Analysis of Metal Cutting Process. Evaluation of the effect of Tool Edge Geometry & Coatings on Process Parameters A. Jain, Yen, Altan 2003
    03-R-11 Determination of the Critical Damage Value at High Strain Rates for AISI 1050 using a Blanking Process Yildirim, Al-Zkeri, Altan 2003
    02-R-02 Determination of Critical Damage Value at High Strain Rate Using a Blanking Process Baroncini, Al-Zkeri 2002
    02-R-04 Prediction of Chip Flow and Temperature with FEM Simulation in Orthogonal Cutting with Hard Coated Tools Rahm, Yen, Altan 2002
    02-R-06 Serrated Chip Flow Formation in Orthogonal Metal Cutting - A Progress Report Al-Zkeri, Kinzel, Altan 2002
    02-R-46 Use of Orthogonal Cutting to Determine the Flow Stress for Modeling of Machining Processes Mangukia, Sartkulvanich, Altan 2002
    02-R-54-S Finite Element Analysis of Metal Cutting Process Evaluation of the Effect of Tool Edge Geometry and Coatings on Process Parameters A. Jain, E. Yen, T. Altan 2002
    02-R-63 Flow Stress Determination Through Slot Milling Experiment Sartkulvanich, Sahlan, Altan 2002
    02-R-86 Effect of Flow Stress and Friction Models in Finite Element Simulations of Orthogonal Cutting - A Sensitivity Analysis Gocmen, Sartkulvanich, Yen. Altan 2002
    01-R-12-DM Investigation of Effect of Tool Edge Preparation in Orthogonal Cutting Using FEM Simulation Jain, Yen, Altan 2001
    01-R-23-DM Flow Stress Determination in Metal Cutting: Review of the Literature and Flow Stress Data Sartkulwanich, Lilly, Altan 2001
    01-R-63-DM Experimental Determination of Flow Stress Data for FEM Simulation of Machining Operation Koppka, Sahlan, Sartkulvanich, Altan 2001
    01-R-76 Material Database For Manufacturing Simulation (MADAMS) Sartkulvanich, Altan 2001
    00-R-01-HPM Determination of Flow Stress in Machining: Comparison of Data Obtained from Orthogonal Turning and Orthogonal Milling Yen, Shatla, Altan 2000
    00-R-16I-HPM Development of a FEM Based Model to Estimate Tool Wear in Metal Cutting: Literature Review Report Feve, Yen, Altan 2000
    98-R-17-D Tool Materials and Cutting Strategies for High-Speed Machining Fernandez, Sanders, Fallboehmer, Akgerman, Altan 1998
    98-R-22-D Investigation of High Speed Flat End Milling Process – Prediction of Chip Formation, Cutting Forces, Tool Stresses and Temperature Ozel, Altan 1998
    98-R-26-D Investigation of Orthogonal Turning for P-20 Mold Steel Using Carbide Tooling: Comparison of Experiments with Finite Element Analysis (FEM) Simulation Tisdale, Altan 1998
    98-R-27-D Modeling of Turning with Nose Center Radius Tools Using 2-D Finite Element Simulation Yen, Ozel, Altan 1998
    97-R-19-D Investigation of Stresses and Temperatures in Ball-End Milling Using Turning Experiments and Finite Element Analysis Meyer, Fallboehmer, Altan 1997
    96-05-D Finite Element Simulation of Metal Cutting Processes Kumar, Fallböhmer, Altan 1996
    96-17-D Finite Element Simulation of Metal Cutting Processes: Determination of Material Properties and Effects of Tool Geometry on Chip Flow Kumar, Fallböhmer, Altan 1996
    95-42-D Simulation of High Speed Milling: Application of 2D FEM to Chip Formation in Orthogonal Cutting Ceretti, Fallböhmer, Wu, Altan 1995

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    Hard Machining / High Speed Machining
    Number Title Authors Year
    07-R-07 Prediction of Residual Stresses in Hard Turning of AISI 52100 using 2D FEM Z. Wang, I. Al-Zkeri, T. Altan 2007
    07-R-08 Determination of Flow Stress Data for AISI 52100 using Orthogonal Machining Tests Z. Wang, I. Al-Zkeri, T. Altan 2007
    05-R-20 Analytical and FEM Predictions of Hard Turning Variables P. Tapia Gonzales, I. Al-Zkeri, T. Altan 2005
    05-R-24 Influence of CBN Cutting Tool Design Upon Tool Life and Machined Surface Integrity ? Experimental and Numerical Investigation (Phase I: Finite Element Modeling of Hard Turning with CBN Cutting Tool using Machining Template™) L. D'Anna, I. Al-Zkeri, T. Altan 2005
    05-R-31 State of the Technology in Hard Turning - Prediction and Measurement of Residual Stress I. Al-Zkeri, T. Altan 2005
    05-R-38 Influence of CBN Cutting Tool Design Upon Tool Life and Machined Surface Integrity ? Experimental and Numerical Investigation (Phase II – Verification of Input Data for FE Modeling of Hard Turning) L. D’Anna, I. Al-Zkeri, T. Altan 2005
    05-R-44 Influence of CBN Cutting Tool Design Upon Tool Life and Machined Surface Integrity ? Experimental and Numerical Investigation (Phase III – Influence of CBN Cutting Tool Design upon Tool Stresses and Temperature using FEM) L. D’Anna, I. Al-Zkeri, T. Altan 2005
    ERC/NSM-05-R-15 Evaluation of the Georgia Tec’s Computer program for Predicting Hard Turning Variables P. Tapia Gonzalez, I. Al-Zkeri, T. Altan 2005

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    Miscellaneous
    Number Title Authors Year
    ERC/NSM-04-R-22 State of Art in Ball Burnishing Process J. Sartkulvanich, T. Altan 2004
    ERC/NSM-04-R-23 Development of a Methodology to Determine the Flow Stress from Instrumented Indentation Testing Using Inverse Analysis C. Moradi, H. Cho, T. Altan, M. Walter 2004
    ERC/NSM-04-R-39 Hard Turning and Ball Burnishing Experiments on AISI S 2100 Steel (60 HRC) J. Sartkulvanich, C. Moradi, T. Altan 2004
    99-R-6-D Development of a Software Module for Cutter Path Optimization with Circular Interpolation in Optimill Wang, Akgerman, Altan 1999
    98-R-16-D State of the Art on Hard Part Machining Tercheck, Akgerman, Altan 1998
    98-R-29-D Hard Turning of Case Hardened 11-18 Steel Tercheck, Akgerman, Altan 1998
    98-R-30-D Influence of Machine Tool Dynamics on the Performance of High speed Milling Rodriguez, Harnau, Wang, Akgerman, Altan 1998
    98-R-3-D Development and Implementation of an adaptive Servo Controller in an Open Architecture Environment Temme, Akgerman, Altan 1998
    97-R-20-D High Speed Milling of Cast Iron for Stamping Die Applications Paehler, Fallboehmer, Altan 1997
    D-97-13-D Turning of Hardened A151 H13 W1 PCBN Tools Borchers, Fallboehmer, Altan 1997
    96-01-D International Survey of the Die and Mold Manufacturing Industry - Volume II Fallböhmer, Akgerman, Altan 1996
    95-41-D Survey of the U.S. Die and Mold Manufacturing Industry – Volume I Fallböhmer, Akgerman, Altan 1995
    94-35-D Industry-University Relations with Emphasis on Engineering, Technology and Business (Comparative Review of USA, Japan + Germany) Szymanski, Altan 1994
    92-34-D A Common Database in an Integrated Design and Manufacturing System Saputra, Miller 1992

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    Material Properties / Formability
    Number Title Authors Year
    05-R-25 Determining the Flow Stress Properties at the Surface of Materials Using Indentation Testing with Conical or Spherical Indenters E. Morris, T. Altan 2005


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